The person behind the USB-C iPhone rebuilt the AirPods Professional case to make it repairable

Robotics engineer Ken Pillonel, identified for making a makeshift USB-C iPhone and AirPods, has revealed his subsequent venture. The modding wunderkind has deconstructed Apple’s AirPods Professional case and constructed a customized repairable model. Pillonel is sharing the design totally free, permitting enterprising self-repair lovers with a knack for engineering to make their very own.
Pillonel has already tackled the AirPods Professional with a customized replaceable printed circuit board (PCB). Nonetheless, his new venture makes an attempt to dissect the earbuds’ total case, providing an entire blueprint for others to do the identical — with 3D-printed sections and some (low cost) afterparty components. “Most devices are designed with out repairability in thoughts, not like the sturdy expertise of the previous that appeared constructed to final,” Pillonel wrote, noting that iFixit gave the second-gen AirPods Professional a dismal zero repairability rating. “It’s troubling to see design decisions like non-replaceable batteries, glued-in elements, and a scarcity of transparency in public info resulting in the rise of ‘quick electronics.’”
In response, the engineer took on this newest venture “to display how one of the vital in style devices as we speak — Apple’s AirPods Professional — might have been simply made repairable with minimal effort.” His said aim is to encourage customers and multi-billion-dollar firms (ahem, Apple) to deal with expertise much less like a locked-down disposable commodity and extra like one thing one can tinker with, be taught from and — with the appropriate abilities — restore themselves. After all, a central part is utilizing screws and nuts as a substitute of adhesives to create a makeshift case you possibly can crack open and repair down the highway.
Ken Pillonel / Exploring the Simulation
Pillonel says this was certainly one of his most difficult customized tasks but, as he needed to create exact scans of the case’s each part. As he explains within the video under from his YouTube channel, a few of the case’s components proved particularly tough with complicated curves {that a} easy caliper and fundamental 2D scans couldn’t fairly nail down. He even detailed his quest for locating the appropriate spring-loaded contact pins to cost the buds and an inexpensive 3D scanner to seize a few of the extra oddly formed components. I like to recommend a fast watch to anybody inquisitive about sustainability and the nuts and bolts behind iconic shopper tech devices. (Do not forget that such tinkering will void your guarantee, and it is best to most likely solely give it a shot should you’re skilled with electronics repairs.)
“I’m thrilled to make these repairable designs out there to the general public for gratis, encouraging people and producers alike to prioritize repairability of their product growth,” Pillonel wrote as we speak. “Collectively, we will work in direction of a round economic system that not solely minimizes digital waste but additionally fosters a tradition of aware consumption and accountable tech innovation.” You possibly can peruse Pillonel’s designs and storefront for alternative components on his web site.